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Manufacturing

PepsiCo uses digital twins for facility construction

PepsiCo is reimagining manufacturing by building future facilities virtually first. AI-powered digital twins allow simulations and testing before physical construction begins.

14 July 2026
PepsiCo uses digital twins for facility construction

PepsiCo is redeveloping its manufacturing facilities by first constructing them in the virtual world. The company is utilizing artificial intelligence-driven digital twins, enabling engineers to simulate, test, and optimize operations prior to the commencement of physical construction.

This approach accelerates innovation while simultaneously improving efficiency, reducing risks, and facilitating informed decision-making from the project's inception. The technology allows PepsiCo to precisely recreate warehouse spaces, down to the millimeter, and explore all potential scenarios without disrupting live operations.

By employing digital modeling, PepsiCo aims to anticipate and resolve potential issues during the design phase, thereby minimizing costly errors and construction delays. The ultimate goal is to enhance production efficiency and achieve cost reductions over the long term.

Original source: fastcompany.com