Zila Bioworks develops bio-epoxy resins from vegetable oils
US-based Zila Bioworks is producing industrial plastic replacements from plant oils. The company has been recognized as ISC3's 'Startup of the Month' for May.
American startup Zila Bioworks is developing greener industrial epoxy resins derived from renewable vegetable oils, moving away from traditional petroleum-based production. Recognition as the International Sustainable Chemistry Collaborative Centre's (ISC3) 'Startup of the Month' highlights the company's contribution to cleaner industrial chemistry.
Epoxy resins, commonly used in composites, coatings, and adhesives, have historically been made from petroleum-based bisphenol A (BPA). Zila's patented technology utilizes plant oils, such as hempseed and linseed oil, to create these resins. The company states this process significantly reduces the carbon footprint compared to traditional alternatives and enables the recyclability of epoxy composites.
"We recognize the necessity to shift away from extractive resources towards renewable ones," stated Zila CEO Jason Puracal. He emphasized that their patent-protected process yields high-performance bio-epoxy resins without compromising quality. While some bio-based epoxies exist, Zila's technology aims to halve the embodied carbon compared to its closest competitors.
The company primarily uses hempseed oil as a feedstock, a carbon-sequestering and renewable resource. By utilizing hemp, Zila supports regenerative agriculture and sustainable land use, while also contributing to rural economic well-being. Zila Bioworks has previously received recognition, including winning the JEC World Startup Booster competition in Paris.
Zila Bioworks is now focusing on scaling up its production, with initial pilot runs planned for late summer. The company aims to secure its first commercial orders and has seen interest from various sectors, including automotive, aerospace, and food packaging, for its sustainable epoxy solutions.